The Structural Superiority of Pre-Engineered Steel
In Gujarat’s rapidly industrializing landscape—spanning automotive hubs in Sanand, logistics clusters in Changodar, and future manufacturing corridors in Dholera SIR—time to market is the decisive competitive edge. Conventional RCC factory sheds require cumbersome wooden formwork, lengthy concrete curing cycles, and heavy interior column grids that severely restrict internal warehousing layouts and manufacturing assembly lines.
Pre-Engineered Buildings (PEB) revolutionize industrial construction. Engineered using specialized 3D structural analysis software (STAAD Pro), PEB components utilize custom-tapered primary I-sections that place steel mass precisely where bending moments are highest, eliminating redundant dead weight. Fabricated in controlled factory environments with automated Submerged Arc Welding (SAW), the components arrive on site ready for high-strength bolt-together erection.
Civil Foundation Integration & Crane Runway Precision
The Achilles heel of many PEB sheds in India is the disconnect between the civil contractor pouring the foundation pedestals and the steel fabricator erecting the superstructure. If anchor bolts are out of alignment by even 10 millimeters, base plates bind, inducing catastrophic eccentric stresses in the column shafts.
Because Rare Design Studio is led by qualified Civil Engineer Varun Sangani, we provide seamless unified custody of both the subterranean civil foundations and the superstructural steel erection. We deploy CNC-cut steel anchor bolt positioning templates during pedestal casting, followed by non-shrink high-strength cementitious grouting beneath all base plates.
IS 800:2007 & Cyclone Wind Load Engineering
Every PEB frame is engineered to resist Gujarat’s regional wind speeds (up to 44 m/s per IS 875 Part 3), featuring heavy cold-formed Z/C purlins, sag rods, and portal cross-bracing.
Integrated EOT Crane Runway Girders
We engineer stepped built-up columns with heavy crane brackets designed for 5T to 20T overhead travelling cranes, enforcing zero lateral runway deflection during heavy stamping or lifting operations.
Thermal Comfort for Gujarat Summers (45°C+)
We install continuous aerodynamic roof ridge ventilators combined with high-density PUF/PIR insulated composite sandwich roof panels to maintain cool internal factory temperatures.
Anti-Corrosive Epoxies & Standing Seam Profiles
Pre-treated with shot-blasting (SA 2.5) and dual-coat high-build zinc phosphate epoxy primers, paired with leak-proof 360-degree seamed standing seam roofing with zero exposed screw punctures.
Versatile PEB Building Typologies
We engineer specialized pre-engineered structures across diverse industrial sectors:
Heavy Manufacturing & Stamping Plants: High-bay industrial sheds featuring 10 to 14-meter eave clearances, reinforced crane brackets, mezzanine production offices, and blast-resistant machine foundations in Sanand and Bakrol.
E-Commerce Logistics & Fulfillment Centers: Massive clear-span warehousing structures spanning 30 to 45 meters without central columns, engineered with multiple automated loading dock levellers and FM2 flat concrete flooring in Changodar.
Agro-Storage, Cold Chains & Chemical Warehouses: Hermetically sealed PEB facilities with fire-retardant PIR insulation, hazardous goods chemical spillage containment curbs, and GPCB-compliant effluent channels.
